IN_RBAI_Process_Planner_IN

To plan, design, and implement manufacturing processes for new and existing products by ensuring optimal utilization of resources, compliance with quality standards, and alignment with production and customer requirements

Bachelor’s degree in Mechanical / Electrical

Key Responsibilities1. Process Planning & Industrialization

• Develop and define manufacturing processes for new product introduction (NPI).
• Ensure process feasibility, efficiency, and readiness for serial production.

2. Change Management

• Handle engineering and process changes in coordination with cross-functional teams.
• Ensure proper documentation, approvals, and smooth implementation.

3. Tooling & MAE Planning

• Identify and plan tooling, fixtures, and Manufacturing Assembly Equipment (MAE) requirements.
• Ensure timely procurement, installation, and commissioning.

4. Process Documentation

• Prepare and maintain:

• Process flow diagrams

• Work instructions / SOPs

• Line layouts and capacity planning

• Ensure all documentation is updated and aligned with production requirements.

5. Control Plan, Process Flow Chart & PFMEA Preparation

• Develop and maintain Control Plans, PFC and P-FMEA.
• Identify risks and implement preventive and corrective actions.

6. Pilot & Trial Build Coordination

• Plan and execute pilot runs and trial builds.
• Analyze results and optimize processes before series production.

7. SAP Transaction Management

• Create and manage SAP master data, routing, BOM updates, and order-related transactions.
• Ensure data accuracy and system alignment with actual processes.

8. Customer Support & Audit Readiness

• Support customer visits and audits by demonstrating process capability and documentation compliance.
• Ensure timely closure of audit findings.

9. Cross-functional Coordination

• Collaborate with:

• Development teams

• Lead plant / IPN teams

• Production, Quality, and Procurement

• Ensure alignment for smooth project execution.

10. Continuous Improvement

• Identify and drive process improvements for:

• Quality enhancement

• Cycle time reduction

• Cost optimization

• Implement best practices and lessons learned.

Required Qualifications & Skills

• Bachelor’s degree in Mechanical / Electrical

• Strong knowledge of:

• Manufacturing process planning

• PFMEA, Control Plan, and quality systems

• NPI / industrialization processes

• Experience with SAP (routing, BOM, order handling)

• Understanding of tooling, line setup, and production processes

• Strong problem-solving and analtical skills

Key Competencies

• Process design and optimization
• Analytical thinking
• Cross-functional collaboration
• Attention to detail and structured execution
• Ownership and accountability

Key Deliverables / KPIs

• Process readiness for NPI projects
• Accuracy of SAP master data and routing
• Successful pilot build execution
• PFMEA risk mitigation effectiveness
• Control Plan, PFC implementation
• Improvement in cost, quality, and productivity