Senior Design Engineer – Robotic Automation Systems

About ABB

At ABB, we help industries outrun - leaner and cleaner. Here, progress is an expectation - for you, your team, and the world. As a global market leader, we'll give you what you need to make it happen. It won't always be easy, growing takes grit. But at ABB, you'll never run alone. Run what runs the world.

This role sits within ABB's Robotics business, a leading global robotics company. We're entering an exciting new chapter as we've announced the plan for Soft Bank Group to acquire ABB Robotics. Soft Bank is a globally recognized technology group and investor/operator focused on AI, robotics, and next-generation computing. By joining us now, you'll be part of a pioneering team shaping the future of robotics—working alongside world-class experts in a fast-moving, innovation-driven environment.

Role Overview

Reports to: Design Lead

Work Model: On-site

Location: Pune, India – Robotics & Discrete Automation

Your Role and Responsibilities

You will be a highly skilled and experienced Senior Design Engineer joining our Automotive Robot Automation team. This role involves leading the design and development of robotic automation systems for automotive BIW applications, while also supporting cross-functional collaboration across customer, supplier, and commissioning teams.

You will be mainly accountable for:

• Lead the design and development of robotic automation systems for BIW applications including spot welding, arc welding, riveting, and material handling, ensuring compliance with industry standards, safety regulations, and customer requirements.
• Develop 3D models, 2D drawings, and detailed design documentation using CAD tools such as CATIA, NX, or Solid Works, covering robotic cells, EOAT, fixtures, and safety systems.
• Collaborate with simulation, controls, manufacturing, and installation teams to ensure design feasibility, integration, and on-site support during build, integration, and ramp-up phases.
• Conduct design reviews, DFMEAs, and risk assessments while coordinating with customers to capture requirements, present design concepts, and address feedback throughout the project lifecycle.
• Manage design schedules, resource planning, and coordination with third-party vendors and suppliers, ensuring timely design approvals and project execution.

Qualifications

• Bachelor's or Master's degree in Mechanical, Automotive, or related engineering field.
• Minimum 8 years of experience in BIW robotic automation design with in-depth knowledge of BIW processes, robotic integration, and global automotive OEM standards.
• Strong proficiency in CAD software such as CATIA V5/V6, NX, or equivalent, with thorough understanding of GD&T, tolerance stack-up analysis, and manufacturing processes.
• Proven expertise in the design of BIW fixtures including spot welding jigs, arc welding fixtures, roller hemming fixtures, and related tooling.
• Practical experience in concept design activities such as unit building, weld study, gun placement, layout study, cycle time study, and process study.
• Experience with digital manufacturing and simulation tools such as Process Simulate or RobCAD, along with familiarity with Industry 4.0 and smart manufacturing practices.
• Excellent communication, problem-solving, and project coordination skills, with ability to collaborate across multidisciplinary teams and with customers.
• Willingness to travel for project execution, installation support, and customer interactions as required.

About ABB Robotics & Discrete Automation

ABB Robotics & Discrete Automation Business area provides robotics, and machine and factory automation including products, software, solutions and services. Revenues are generated both from direct sales to end users as well as from indirect sales mainly through system integrators and machine builders.

Visit www.abb.com/robotics for more information.

Why ABB

We care

At ABB, we care about our people and their stories. We create safe, fair, equitable and inclusive working environments in which our people can succeed and develop, regardless of gender, ethnicity, sexual orientation or cultural, religious or social background. Diverse teams make us stronger. ABB is also committed to a high standard of integrity in everything we do.

We value people from different backgrounds. Could this be your story?

We grow

We help our people succeed and develop, and we empower them to create their own careers at ABB. Our benefits, reward and development programs encompass a wide array of offerings.

Working at ABB gives you the opportunity to contribute to a healthier and more prosperous world. Add to your story by joining a passionate team, focused on pushing the boundaries of technology to drive performance, shape new business models and find new ways of working that benefit our customers, partners and society. We want you to be proud of being part of ABB.

How to Apply

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Apply today or visit www.abb.com to read more about us and learn about the impact of our solutions across the globe.

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