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Tesla
Tesla

Accelerating the world's transition to sustainable energy.

Controls Engineer, General Assembly, Semi

RoleEngineering
LevelMid Level
LocationSparks, Nevada, United States
WorkOn-site
TypeFull-time
PostedToday
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What To Expect
Tesla is seeking a highly motivated Manufacturing Controls Engineer to join the General Assembly shop at our Semi Manufacturing Factory in Sparks, NV. The Manufacturing Controls Engineer will be experienced in the automation controls field, bringing their exposure to Siemens or other PLC platforms, Fanuc robots, and safety systems. This role requires hands-on involvement on the manufacturing line and emphasizes analytical abilities, organization skills, and attention to detail. As a Manufacturing Controls Engineer, you will be responsible for supporting any lineside troubleshooting, analyzing, and improving current system, and develop and deploy new PLC code to help remove production bottlenecks. International Travel for FAT support is required for the role.

What You'll Do

  • Travel internationally to work with equipment vendors to validate and launch new production tooling as part of Factory Acceptance Testing (FATs)
  • Diagnose and resolve PLC faults to minimize downtime, improve cycle times, and enhance process efficiency
  • Seamlessly install, program, and integrate new equipment, including robotics, sensors, and dispense systems, into existing automated lines
  • Configure and program IO devices, servo systems, Fanuc robots, and vision systems to meet process and production needs
  • Modify PLC Controls sequence logic, robot sequence and vision programs, and other system controls to enhance safety, reliability, reduce faults, and achieve production goals. HMI software updates to optimize equipment operator experience
  • Review and update electrical wiring diagrams, layout drawings for VFDs, Servos, PLC and other controls devices
  • Support 24/7 Production Operations as needed


  • What You'll Bring

  • Degree in Mechanical, Electrical, Mechatronics, or equivalent experience
  • 2+ years with automotive manufacturing experience as a Controls Engineering role
  • Proficiency in PLC programming of equipment sequences using IEC-61131 complaint programming languages and logic troubleshooting (e.g., Siemens, Allen-Bradley) and hands-on experience with Fanuc robot programming. Proficiency in HMI/SCADA industrial systems (SIMATIC WinCC, TIA Portal or Ignition SCADA). Experience with motor drive setup and troubleshooting (SEW EURODrive and Siemens G120, S120 preferred)
  • Experience with electrical design using EPlan (preferred) or AutoCAD Electrical and Schematic troubleshooting. Demonstrated experience with 3-phase 480/208 VAC, single-phase 208/120 VAC, and 24 VDC systems
  • Knowledge of PROFINET and Ethernet communication protocols
  • Familiarity with configuring and optimizing vision systems (Keyence, Cognex) and programming dispense and fluid fill systems. Fanuc 2D IRVision and Fanuc 3DVision experience is asset
  • Strong problem-solving ability to address complex technical issues, identify root causes, and implement effective solutions


  • Benefits
    Compensation and Benefits
    Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:
  • Medical plans > plan options with $0 payroll deduction
  • Family-building, fertility, adoption and surrogacy benefits
  • Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
  • Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
  • Healthcare and Dependent Care Flexible Spending Accounts (FSA)
  • 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
  • Company paid Basic Life, AD&D
  • Short-term and long-term disability insurance (90 day waiting period)
  • Employee Assistance Program
  • Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
  • Back-up childcare and parenting support resources
  • Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
  • Weight Loss and Tobacco Cessation Programs
  • Tesla Babies program
  • Commuter benefits
  • Employee discounts and perks program


  • , Tesla

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    About Tesla

    Tesla

    Tesla

    Public

    A financial leasing taxi company that provides vehicles to customers

    140,000+

    Employees

    Ciudad De Panamá

    Headquarters

    $800B

    Valuation

    Reviews

    10 reviews

    3.8

    10 reviews

    Work-life balance

    2.3

    Compensation

    4.0

    Culture

    3.2

    Career

    4.1

    Management

    2.8

    65%

    Recommend to a friend

    Pros

    Innovative projects and cutting-edge technology

    Great team and supportive colleagues

    Good compensation and benefits

    Cons

    Long hours and poor work-life balance

    High pressure and tight deadlines

    Management issues and high expectations

    Salary Ranges

    1,403 data points

    Junior/L3

    Mid/L4

    Junior/L3 · Associate Analyst

    2 reports

    $94,875

    total per year

    Base

    $82,500

    Stock

    -

    Bonus

    -

    $92,000

    $97,750

    Interview experience

    4 interviews

    Difficulty

    3.5

    / 5

    Duration

    14-28 weeks

    Experience

    Positive 0%

    Neutral 75%

    Negative 25%

    Interview process

    1

    Application Review

    2

    Recruiter Screen

    3

    Technical Phone Screen

    4

    Take-home Assignment

    5

    Panel Interview

    6

    Offer

    Common questions

    Coding/Algorithm

    Technical Knowledge

    Behavioral/STAR

    System Design

    Machine Learning Concepts