Mechanical Design Engineer, Aerodynamic Prototype

What to Expect
The Mechanical Design Engineer role within the Aerodynamic Prototype team will support the design, build & test of physical models in coordination with the Aerodynamics Engineering team. Tesla places a strong emphasis on vehicle aerodynamic optimization, not only for efficiency & range, but for wind noise as well. Our group works closely with Design & other engineering groups to achieve maximum performance with minimal compromise to other attributes.

The Aerodynamic Prototype team is small, highly motivated & thrives in our rapid engineering environment. This role offers the rare opportunity to participate in the development of new & genuinely cutting-edge vehicles. You must have a genuine passion for engineering the best EVs in the world.

The candidate must have strong interpersonal & communication skills. They must be able to balance tight deadlines with demanding engineering requirements. Additionally, they must establish & maintain a professional working relationship with external & internal teams, including model makers, machinists, aerodynamicists as well as hardware & software engineers.

What You’ll Do

• Design & create build plans for wind tunnel models that align with the aerodynamicists’ test plans & program deliverables
• Identify & secure resources to build test properties
• Execute build plans by designing, releasing & coordinating the build of test properties for wind tunnel & on-vehicle tests
• Perform hand calculations & FEA to justify mechanical design decisions for models
• Assist in developing & validating novel airflow management features or systems on full size & scale test hardware
• Work with engineers, suppliers, model makers & fabricators to create, assemble, instrument & test high fidelity wind tunnel models & physical mockups
• Innovate, develop & improve processes continuously

What You’ll Bring

• Bachelor's Degree in Mechanical Engineering, Physics, or Aerospace Engineering, or equivalent experience
• Expertise in complex surface geometry creation, simplification & data management within CAD software - preferably CATIA
• Embrace a fast-paced dynamic team working in a product development environment
• Must be proactive in improving processes & driving projects, examples of this should be provided
• Strong understanding of rapid prototyping methods
• Excellent communicator, resourceful & mindful of time management