
CAE Safety Engineer
About the role
The Vehicle CAE Safety Engineer is responsible for developing and optimizing vehicle crash safety performance using advanced computer-aided engineering (CAE) tools. This role supports regulatory and third-party crashworthiness assessments and contributes to the design and validation of occupant protection systems.
Key Responsibilities:
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Build and update full vehicle crash finite element models using ANSA and** PRIMER**.
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Perform structural and occupant safety analysis using LS-Dyna to evaluate crashworthiness for** various Regulatory and third party** standards.
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Develop and tune restraint components such as airbags, seat belts, and steering columns.
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Use simulation results to propose design solutions and structural enablers for ICE, BEV and hybrid vehicle variants.
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Correlate CAE performance with physical test results and document best practices for future development.
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Communicate analysis results and countermeasures to cross-functional engineering teams.
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Support model debugging, root cause analysis, and resolution of performance issues.
Basic Qualifications:
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Minimum of a Bachelor’s degree in Mechanical Engineering or related field.
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Minimum of 5 years of experience in CAE safety analysis.
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Proficiency in ANSA, LS-Dyna
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Strong understanding of non-linear analytical tools and crash safety development.
Preferred Qualifications:
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Master’s degree in Engineering.
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Experience with occupant safety systems and restraint tuning.
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Experience in model-to-test correlation and physical testing support.
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Familiarity with Stellantis vehicle platforms and safety protocols.
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Knowledge of Hypergraph, CATIA/NX, and advanced simulation techniques.
About Stellantis
Auburn Hills
Headquarters