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Process Engineer, Underbody

Lucid Motors

Process Engineer, Underbody

Lucid Motors

King Abdullah Economic City, 02

·

On-site

·

Full-time

·

1w ago

Benefits & Perks

Healthcare

Dental

Vision

Life Insurance

Disability Insurance

Vacation

401(k)

Equity

Healthcare

401k

Equity

Required Skills

PFMEA

Control Plans

GD&T

DFM/DFA

Lean Manufacturing

Six Sigma

Root Cause Analysis

Welding

Leading the future in luxury electric and mobility

At Lucid, we set out to introduce the most captivating, luxury electric vehicles that elevate the human experience and transcend the perceived limitations of space, performance, and intelligence. Vehicles that are intuitive, liberating, and designed for the future of mobility.

We plan to lead in this new era of luxury electric by returning to the fundamentals of great design – where every decision we make is in service of the individual and environment. Because when you are no longer bound by convention, you are free to define your own experience.

Come work alongside some of the most accomplished minds in the industry. Beyond providing competitive salaries, we’re providing a community for innovators who want to make an immediate and significant impact. If you are driven to create a better, more sustainable future, then this is the right place for you.

Summary

The BIW Underbody Process Engineer is responsible for developing, implementing and optimizing manufacturing processes within the BIW Underbody area to ensure production efficiency, safety and quality standards. This role focuses on process design, validation and continuous improvement of robotic, welding, joining and assembly operations specific to underbody structures in an automotive environment. The successful candidate will drive process capability, ensure product integrity, and support the achievement of shop KPIs.

You Will:

  • Design, develop and validate manufacturing processes for the underbody assembly line (front, rear, center and complete) structures.

  • Ensure robust process flow, proper cell layout and ergonomic work design.

  • Define and optimize welding parameters, gun selection and robot path programming coordination.

  • Continuously improve cycle time, process stability and repeatability through data driven analysis.

  • Ensure all process documentation (PFMEA, Control Plans, Standard Work, Process Flows) is complete and production ready.

  • Coordinate build events, trial runs, and quality audits to confirm process and product stability.

  • Collaborate with Operations, ME, and Quality to verify line readiness and address early build issues.

  • Specify and approve tooling, jigs, fixtures and welding guns for the underbody line.

  • Collaborate with suppliers and tooling engineers during design reviews and buyoffs.

  • Support installation and commissioning of new equipment and tooling.

  • Maintain equipment documentation and process standards (layout, sequence of operations, torque charts, etc.).

  • Define and maintain process parameters to meet dimensional and weld quality requirements.

  • Analyze production data to identify process deviations, perform root cause analysis and implement corrective actions.

  • Apply lean manufacturing and six sigma methodologies to drive continuous improvement initiatives.

  • Capture lessons learned from launches and incorporate them into future programs.

  • Ensure process compliance with BIW standards and customer requirements.

  • Implement error-proofing solutions and automation enhancements.

  • Optimize line balancing to improve throughput and resource utilization.

  • Work closely with maintenance, production, quality and automation teams to ensure smooth operation of the underbody line.

  • Support daily production meetings and provide process feedback.

  • Train production and maintenance personnel on process changes and standard work.

  • Interface with product engineering for manufacturability reviews (DFM/DFA).

You Bring:

  • Strong understanding of BIW tooling, fixtures, automation, joining and SPC, processes.

  • Proficient in PFMEA, Control Plans, Process Audits, and quality gates.

  • Familiarity with CAD tools, MES systems, and plant-floor digital manufacturing platforms.

  • Strong leadership, problem-solving, and cross-functional communication skills.

  • Understanding of GD&T, DFM/DFA, quality tools like (G8D, 5why analysis, and automotive quality standards.

  • Ability to work independently and within cross-functional teams.

  • Bachelor’s degree in Mechanical, Industrial, or Manufacturing Engineering (Master’s preferred).

  • 5–8 years of experience in BIW process engineering within the automotive industry.

  • GB or BB certification preferred.

  • Proven track record in high-volume manufacturing environments, preferably OEM or Tier 1 supplier.

Additional Compensation and Benefits: Lucid offers a wide range of competitive benefits, including medical, dental, vision, life insurance, disability insurance, vacation, and 401k. The successful candidate may also be eligible to participate in Lucid’s equity program and/or a discretionary annual incentive program, subject to the rules governing such programs. (Cash or equity incentive awards, if any, will depend on various factors, including, without limitation, individual and company performance.)

By Submitting your application, you understand and agree that your personal data will be processed in accordance with our Candidate Privacy Notice. If you are a California resident, please refer to our California Candidate Privacy Notice.

To all recruitment agencies: *Lucid Motors does not accept agency resumes. Please do not forward resumes to our careers alias or other Lucid Motors employees. Lucid Motors is not responsible for any fees related to unsolicited resumes. *

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About Lucid Motors

Lucid Motors

Manufactures electric vehicles and supplies advanced electric vehicle powertrain systems.

1,001-5,000

Employees

Newark

Headquarters

$12B

Valuation

Reviews

4.1

19 reviews

Work Life Balance

3.5

Compensation

4.5

Culture

4.1

Career

4.6

Management

3.9

77%

Recommend to a Friend

Pros

Opportunities for continuous learning and growth

Cutting-edge technology stack and interesting technical challenges

Competitive compensation packages with equity

Cons

Fast-paced environment with tight deadlines

Organizational changes and restructuring can be disruptive

Work-life balance can be challenging during product launches

Salary Ranges

1,005 data points

Junior/L3

Junior/L3 · Technical Specialist

47 reports

$141,867

total / year

Base

$120,241

Stock

$21,626

Bonus

-

$88,692

$229,439

Interview Experience

6 interviews

Difficulty

3.0

/ 5

Duration

14-28 weeks

Interview Process

1

Application Review

2

Recruiter Screen

3

Technical Phone Screen

4

Onsite/Virtual Interviews

5

Offer

Common Questions

Coding/Algorithm

Behavioral/STAR

Technical Knowledge

Past Experience