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Benefits & Perks
•Paid vacation/holidays/sick time
•Healthcare
•On the job/cross training opportunities
•Healthcare
Required Skills
Manufacturing Engineering
Process Optimization
Lean Manufacturing
Problem Solving
Project Management
Statistical Analysis
Who we are
Build your best future with the Johnson Controls team.
As a global leader in smart, healthy and sustainable buildings, our mission is to reimagine the performance of buildings to serve people, places and the planet. Join a winning team that enables you to build your best future! Our teams are uniquely positioned to support a multitude of industries across the globe. You will have the opportunity to develop yourself through meaningful work projects and learning opportunities. We strive to provide our employees with an experience, focused on supporting their physical, financial, and emotional wellbeing. Become a member of the Johnson Controls family and thrive in an empowering company culture where your voice and ideas will be heard – your next great opportunity is just a few clicks away!
What you will do:
The Advanced Manufacturing + NPI Engineer will report to the JCI / Security Products Operations Director and is responsible for developing, optimizing, and implementing manufacturing processes that improve productivity, quality, cost, and safety. This role focuses on advanced production technologies such as automation, ATE, and lean methodologies to support new product introduction (NPI) and continuous improvement initiatives.
How you will do it:
Process Development & Optimization
- Working with JCI Product Engineers to Design, develop, and optimize manufacturing processes to improve efficiency, throughput, and quality.
- Evaluate production methods and propose improvements using lean, Six Sigma, and value-stream mapping tools.
- Lead process validation activities (IQ/OQ/PQ) and ensure compliance with internal and regulatory standards.
New Product Introduction (NPI)
- Collaborate with JCI Product Engineers, design and R&D teams to ensure products are designed for manufacturability (DFM) and assembly (DFA).
- Work with Contract Manufacturing Partner to develop production layouts, workflows, and required process documentation for new products.
- Support alpha build, pilot runs, and full-scale production launch.
- Complete on site MRV Audits (Manufacturing Readiness Verification) in support of RCLP (Rapid Closed Loop) deliverables / timelines.
Continuous Improvement
- Drive initiatives to reduce cost, scrap, rework, and cycle time.
- Apply root cause analysis and corrective actions to production issues.
- Lead Kaizen events, 5S programs, and continuous improvement workshops.
- Identify opportunities to simplify, optimize and drive overall efficiency improvements in manufacturing and associated supply chains.
Quality & Compliance
- Develop and maintain process control plans, PFMEAs, and standard work instructions.
- Utilize statistical process control (SPC) and capability studies to ensure stable processes.
- Ensure compliance with safety, environmental, and industry-specific regulations.
- Support validation builds and final approval steps of the CCR (Component Change Request) process.
- Ensue compliance to Engineering Changes / Deviations being issued via the JCI Product Engineering group
Cross-Functional Collaboration
- Provide technical support to production, maintenance, quality, and supply chain teams.
- Train operators and technicians on new processes, equipment, and methodologies.
- Participate in supplier evaluations and technical reviews.
What we look for:
- Bachelor’s degree in Electro
- Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or related field.
- Master’s degree or relevant certifications (Six Sigma, PMP, Lean) are a plus.
- 3+ years of experience in manufacturing engineering or process engineering.
- Proven experience with automation, process optimization, or NPI.
- Experience with CAD, CAM, PLM (Windchill), or simulation software.
- Strong understanding of lean manufacturing principles.
- Knowledge of GD&T, PFMEA, control plans, and statistical methods.
- Familiarity with PCBA SMT (Surface Mount Technology), ICT (Integrated Circuit Testing), ATE (Automated Test Equipment) and HLA (High Level Assembly) or other relevant processes.
- Strong analytical and problem-solving skills.
- Ability to lead and collaborate with cross-functional teams.
- Effective communication, organization, and project management abilities.
What we offer:
- Competitive salary
- Paid vacation/holidays/sick time
- Comprehensive benefits package
- On the job/cross training opportunities
- Encouraging and collaborative team environment
- Dedication to safety through our Zero Harm policy
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About Johnson Controls

Johnson Controls
Series BMaking buildings smarter.
Cork
Headquarters
Reviews
3.7
42 reviews
Work Life Balance
3.7
Compensation
4.0
Culture
3.9
Career
3.6
Management
3.6
74%
Recommend to a Friend
Pros
Good work-life balance and flexible environment
Competitive compensation and benefits
Opportunity for career growth
Cons
Work-life balance varies by team
Room for improvement in processes
Internal communication could improve
Salary Ranges
920 data points
Junior/L3
Junior/L3 · Data Scientist
0 reports
$128,000
total / year
Base
$128,000
Stock
-
Bonus
-
$108,800
$147,200
Interview Experience
5 interviews
Difficulty
2.2
/ 5
Duration
14-28 weeks
Offer Rate
20%
Experience
Positive 40%
Neutral 40%
Negative 20%
Interview Process
1
Application Review
2
HR Screen
3
Technical/Aptitude Assessment
4
Hiring Manager Interview
5
Onsite/Virtual Interview
6
Offer
Common Questions
Behavioral/STAR
Technical Knowledge
Past Experience
Culture Fit
Role-Specific Skills
News & Buzz
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