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Johnson Controls
Johnson Controls

Making buildings smarter.

Senior Thermal Engineer - Data Center

RoleEngineering
LevelSenior
LocationNew Freedom-Pennsylvania-United States of America
WorkOn-site
TypeFull-time
Posted3 weeks ago
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Job Description:

What you will do

Johnson Controls’ Data Center Thermal Solutions team is seeking a Senior Thermal Engineer for the Advanced Technology & Innovation group. The role focuses on developing, validating, and deploying liquid cooling solutions, including direct-to-chip, immersion, and hybrid systems for hyperscale, colocation, and AI/HPC data centers. The ideal candidate will be highly self-driven, able to work independently with limited supervision, and bring strong knowledge of GPU-based AI hardware and its cooling and power variations across diverse AI workloads. This position is based onsite, minimum 3 days per week, at our Advanced Technology and Innovation Center located in New Freedom, PA. Candidates must be commuting distance to the facility or able to relocate.

How you will do it

Design, analyze, and deploy liquid cooling systems (single-phase, two-phase, immersion, and hybrid) for high-density data centers.

Perform thermal modeling, CFD simulations, and performance optimization for CPU and GPU workloads.

Commission and validate CDUs, cold plates, immersion tanks, and thermal test vehicles at lab and facility scale.

Evaluate system resiliency and reliability under operational and failure scenarios.

Collaborate with hyperscalers, OEMs, and partners to align solutions with AI/HPC workload demands.

Contribute to patent filings, publications, and industry standards engagement.

What you will do
Required

PhD or Master’s in Mechanical Engineering or related field.

Proven data center cooling experience, particularly in GPU/AI hardware environments.

Strong knowledge of heat transfer, fluid mechanics, and thermodynamics.

Proficiency in CFD tools (ANSYS, Fluent, Modelica, Icepak, Cadence 6Sigma) and instrumentation for performance validation.

Demonstrated ability to work independently, set priorities, and deliver results with minimal supervision.

Track record of innovation, patents, or technical publications in thermal management.

HIRING SALARY RANGE: $90,000 - $120,000 (Salary to be determined by the education, experience, knowledge, skills, and abilities of the applicant, internal equity, location and alignment with market data.) This role offers a competitive Bonus plan that will take into account individual, group, and corporate performance. This position includes a competitive benefits package. For details, please visit the About Us tab on the Johnson Controls Careers site at https://jobs.johnsoncontrols.com/about-us

Johnson Controls International plc. is an equal employment opportunity and affirmative action employer and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, age, protected veteran status, genetic information, sexual orientation, gender identity, status as a qualified individual with a disability or any other characteristic protected by law. To view more information about your equal opportunity and non-discrimination rights as a candidate, visit EEO is the Law. If you are an individual with a disability and you require an accommodation during the application process, please visit here.

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About Johnson Controls

Johnson Controls

Johnson Controls International plc is an American-Irish multinational conglomerate headquartered in Cork, Ireland, that produces fire, HVAC, and security equipment for buildings. As of mid-2019, it employed 105,000 people in around 2,000 locations across six continents.

10,001+

Employees

Cork

Headquarters

Reviews

10 reviews

4.0

10 reviews

Work-life balance

3.2

Compensation

3.8

Culture

4.1

Career

3.4

Management

3.1

72%

Recommend to a friend

Pros

Good benefits and compensation

Supportive team culture and friendly coworkers

Flexible work arrangements and remote options

Cons

Heavy workload and high-pressure environment

Limited career advancement opportunities

Management responsiveness issues

Salary Ranges

195 data points

Junior/L3

Mid/L4

Senior/L5

Junior/L3 · Data Analyst

0 reports

$136,240

total per year

Base

-

Stock

-

Bonus

-

$115,804

$156,676

Interview experience

2 interviews

Difficulty

2.5

/ 5

Duration

14-28 weeks

Offer rate

50%

Experience

Positive 50%

Neutral 50%

Negative 0%

Interview process

1

Application Review

2

Recruiter Screen

3

Technical Phone Screen

4

Hiring Manager Interview

5

Offer

Common questions

Technical Knowledge

Behavioral/STAR

Past Experience

Problem Solving

Culture Fit