
Design Lead
About the role
Job Summary
The Mechanical Engineer – Core Design plays a key role in the design and development of semiconductor equipment, Optical design, mechanical modules, sheet-metal structures, precision assemblies, and complex subsystems. The role requires strong expertise in UG NX, GD&T, Sheet Metal, Tolerance Stack-up, Semiconductor Fabrication Processes, Material Selection, SOM, and FEA (Structural & Thermal). This engineer will lead concept creation, detailed design, validation, and cross-functional collaboration to deliver high-quality mechanical solutions.
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Key Responsibilities:
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Core Mechanical Design: Create detailed 3D models and assemblies using UG NX, develop innovative concepts, apply DFM/DFA principles, and conduct trade-off analysis.
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GD&T & Tolerance Engineering: Apply ASME Y14.5 standards, conduct 2D/3D tolerance stack-ups, and validate critical tolerances.
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Sheet Metal & Machined Component Design: Design enclosures, brackets, frames, and apply sheet-metal design rules including bend allowances and manufacturability.
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Semiconductor Fabrication Process Knowledge: Understand vacuum design, plasma interaction, thermal loads, contamination control, and process module interfaces.
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Material Selection & SOM: Select materials based on mechanical, thermal, chemical, and vacuum criteria; develop SOM documentation and risk analysis.
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FEA – Structural & Thermal: Perform structural/thermal analysis, evaluate static/dynamic loads, perform modal studies, and validate heat dissipation.
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Cross-Functional Collaboration: Work with electrical, systems, manufacturing, supply chain, and reliability teams; drive design reviews.
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Testing, Validation & Release: Support prototype builds, perform functional testing, implement ECOs, and release designs through PLM tools.
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Required Technical Skills:
- UG NX (Expert Level)
- GD&T (ASME Y14.5)
- Sheet Metal Design and Drafting
- Tolerance Stack-up (Worst Case & Statistical)
- Semiconductor Fabrication Process Knowledge
- Material Selection for Vacuum & Cleanroom Applications
- Structural & Thermal FEA (ANSYS/Abaqus)
- SOM Documentation Knowledge
- DFM/DFA Application
- PLM Tools (Teamcenter/Windchill)
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Professional Skills:
- Strong communication and presentation abilities.
- Ability to lead technical discussions and decisions.
- Analytical problem-solving and root-cause analysis capability.
- Mentorship experience with junior engineers.
- Education
Bachelor’s or master’s degree in mechanical engineering or related field.
Experience Range:
8-12 years of hands-on experience in mechanical design engineering, preferably in semiconductor equipment, Optical Design, high-tech capital machinery, or precision systems.
Key Responsibilities
- To collaborate with key stakeholders, to understand business objectives and work with them to integrate design thinking into software/product development.
- To lead a team of designers, provide guidance, and ensuring the delivery of high-quality design solutions in alignment with the overall business goals.
- To present design concepts and strategies to stakeholders and gather feedback.
- To establish and maintain design standards, guidelines, and best practices.
- To stay abreast of industry trends, emerging technologies to drive innovation and excellence in design.
Skill Requirements
The Mechanical Engineer – Core Design plays a key role in the design and development of semiconductor equipment, Optical design, mechanical modules, sheet-metal structures, precision assemblies, and complex subsystems. The role requires strong expertise in UG NX, GD&T, Sheet Metal, Tolerance Stack-up, Semiconductor Fabrication Processes, Material Selection, SOM, and FEA (Structural & Thermal). This engineer will lead concept creation, detailed design, validation, and cross-functional collaboration to deliver high-quality mechanical solutions.
- 1.
Key Responsibilities:
-
Core Mechanical Design: Create detailed 3D models and assemblies using UG NX, develop innovative concepts, apply DFM/DFA principles, and conduct trade-off analysis.
-
GD&T & Tolerance Engineering: Apply ASME Y14.5 standards, conduct 2D/3D tolerance stack-ups, and validate critical tolerances.
-
Sheet Metal & Machined Component Design: Design enclosures, brackets, frames, and apply sheet-metal design rules including bend allowances and manufacturability.
-
Semiconductor Fabrication Process Knowledge: Understand vacuum design, plasma interaction, thermal loads, contamination control, and process module interfaces.
-
Material Selection & SOM: Select materials based on mechanical, thermal, chemical, and vacuum criteria; develop SOM documentation and risk analysis.
-
FEA – Structural & Thermal: Perform structural/thermal analysis, evaluate static/dynamic loads, perform modal studies, and validate heat dissipation.
-
Cross-Functional Collaboration: Work with electrical, systems, manufacturing, supply chain, and reliability teams; drive design reviews.
-
Testing, Validation & Release: Support prototype builds, perform functional testing, implement ECOs, and release designs through PLM tools.
-
Required Technical Skills:
- UG NX (Expert Level)
- GD&T (ASME Y14.5)
- Sheet Metal Design and Drafting
- Tolerance Stack-up (Worst Case & Statistical)
- Semiconductor Fabrication Process Knowledge
- Material Selection for Vacuum & Cleanroom Applications
- Structural & Thermal FEA (ANSYS/Abaqus)
- SOM Documentation Knowledge
- DFM/DFA Application
- PLM Tools (Teamcenter/Windchill)
-
Professional Skills:
- Strong communication and presentation abilities.
- Ability to lead technical discussions and decisions.
- Analytical problem-solving and root-cause analysis capability.
- Mentorship experience with junior engineers.
- Education
Bachelor’s or master’s degree in mechanical engineering or related field.
Experience Range:
8-12 years of hands-on experience in mechanical design engineering, preferably in semiconductor equipment, Optical Design, high-tech capital machinery, or precision systems.
Other Requirements
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Benefits and perks
•Learning Budget
Required skills
Technical support
Root cause analysis
Incident resolution
Preventive maintenance
About HCL Technologies
Bangalore
Headquarters