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Lead Machining Process Engineer

Ford

Lead Machining Process Engineer

Ford

Chennai, Tamil Nadu, India, IN

·

On-site

·

Full-time

·

3d ago

Lead Machining Process Engineer is responsible for the end-to-end design, development, and validation of Block, Head, Crankshaft for high-performance or high-volume engine programs. Lead the technical direction for the Block, Head, Crankshaft subsystem, ensuring it meets all requirements for durability, NVH (Noise, Vibration, and Harshness), weight, and cost. He will act as the bridge between the design team, manufacturing plants, and external suppliers.

'1. Bachelor's degree in mechanical, manufacturing ( Ideally involving in Block, Head, Crankshaft machining proces )
2. Proficiency in interpreting engineering drawings and Geometric Dimensioning and Tolerancing (GD&T).
3. Proven experience (10+ years) in Block, Head, Crankshaft machining line.
4. Strong problem-solving, communication, collaboration, and project management skills are essential for working in cross-functional teams and driving continuous improvement initiatives.
4. Excellent communication and interpersonal skills to collaborate with cross-functional teams and external partners.
5. Leadership experience, including managing a team and guiding their professional development.
6. Creative thinking and problem-solving skills to develop innovative marketing campaigns and solutions.
7. Strong attention to detail and project management skills to oversee multiple campaigns simultaneously.

'1. Responsible for procurement, design, runoff, delivery and launch of new/re-tooled equipment to support New Programs.
2. Deploy standard engineering methods in the development and delivery of Block, Head, Crankshaft machining processes and systems.
3. Request and ensure on time delivery of all (Original Equipment Manufacturer) OEM documentation Liaise with New Model Launch on program delivery.
4. Ensure weekly New Model program safety walks are conducted from the beginning of facility activities thru the commissioning of all new model process and process support equipment. (Safety walks can be led by the Delivery Program Leader or a site-based delegate).
5. Lead the quality processes (Reconciliation Matrix/Control Plan, SCCAF, Process Failure Mode & Effect Analysis (PFMEA), Error Proofing).
6. Lead cross functional team encompassing; Collaboration & Innovation, Digital Engineering & Layout, Simulation & Process Optimisation, Quality & Business Processes, and Industrial Engineering
7. Lead the FMA process for new crankshaft line programs.
8.Develop and maintain Bill of Process elements for all machining methods and equipment specifications.
9.Develop and deliver ESWP, enquiry specification/bid packages, SPA, recaps, and issue Purchase Requisitions for process related equipment.
10.Drive Investment Efficiency process with PD & OEM's.
11. Lead site-based engineers throughout the delivery of equipment to production readiness.
12.Lead the smooth transitions between Manufacturing and Operations
13.Collaborate with cross-functional teams, including design, quality, production, and maintenance, to facilitate seamless operations and drive process improvements.
14.Evaluate and select appropriate tools, technologies, and equipment for machining operations, including CNC machining centers, precision cutting tools, and gaging systems.
15.Train the team on new processes and equipment as required.
16.Apply Lean Manufacturing and Six Sigma methodologies to identify and eliminate waste, improve efficiency, and reduce costs within machining processes.
17.Support day-to-day production by maintaining manufacturing processes and providing technical guidance and solutions to production and maintenance teams.

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About Ford

Ford

Ford

Public

The Ford Motor Company is an American multinational automobile manufacturer headquartered in Dearborn, Michigan, United States. It was founded by Henry Ford and incorporated on June 16, 1903.

10,001+

Employees

Dearborn

Headquarters

$48B

Valuation

Reviews

3.3

10 reviews

Work-life balance

3.8

Compensation

3.5

Culture

2.8

Career

2.2

Management

2.5

45%

Recommend to a friend

Pros

Good benefits

Good work-life balance

Strong management support/respect

Cons

Poor/terrible management

Limited career growth opportunities

High turnover

Salary Ranges

21 data points

Mid/L4

Senior/L5

Mid/L4 · ADAS Data Analytics Engineer

1 reports

$132,847

total per year

Base

$102,190

Stock

-

Bonus

-

$132,847

$132,847

Interview experience

3 interviews

Difficulty

3.0

/ 5

Duration

14-28 weeks

Experience

Positive 0%

Neutral 67%

Negative 33%

Interview process

1

Application Review

2

Phone Screening

3

Technical Interview

4

Team Interview

5

Offer

Common questions

Technical Knowledge

Behavioral/STAR

Past Experience

Coding/Algorithm