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Sr. Manager Manufacturing Engineering

Thermo Fisher

Sr. Manager Manufacturing Engineering

Thermo Fisher

Bridgewater, New Jersey, USA

·

On-site

·

Full-time

·

2w ago

Compensation

$143,000 - $214,475

Benefits & Perks

Healthcare

401(k)

Unlimited PTO

Parental Leave

Learning Budget

Commuter Benefits

Healthcare

401k

Unlimited Pto

Parental Leave

Learning

Commuter

Required Skills

Process engineering

Manufacturing operations

Lean Manufacturing

Six Sigma

SPC

Leadership

Project management

Capital project management

Work Schedule

Standard (Mon-Fri)

Environmental Conditions

  • Adherence to all Good Manufacturing Practices (GMP) Safety Standards
  • Office, Some degree of PPE (Personal Protective Equipment) required (safety glasses, gowning, gloves, lab coat, ear plugs etc.)
  • Warehouse

About the Role

At Thermo Fisher Scientific Inc., we offer an exceptional opportunity for a Process Engineering Senior Manager to lead our divisional LCD process improvement program. You will play a crucial role in optimizing and continually enhancing process efficiencies, quality, safety, and automation within our manufacturing operations. By collaborating with multi-functional teams and analyzing production methods, you will successfully implement structured continuous improvement methodologies to enhance performance. Expect to lead and develop a high-performing team while technically supporting optimization opportunities and fostering a culture of detailed execution and innovation.

Key Responsibilities

Team Leadership & Talent Development

  • Lead, mentor, and develop a team of process and automation engineers to deliver operational and strategic objectives
  • Foster a culture of collaboration, accountability, innovation, and continuous improvement
  • Conduct performance management, coaching, and career development planning
  • Build technical capability through targeted training and knowledge-sharing programs

Process Improvement & Technical Excellence

  • Identify, prioritize, and implement process improvements to enhance efficiency, safety, yield, and reliability
  • Lead root cause investigations and corrective/preventive actions for process deviations and incidents
  • Apply Lean Manufacturing, Six Sigma, and structured problem-solving methodologies to drive sustainable improvements
  • Serve as a technical resource to Operations, EHS, QA, QC, and Procurement for daily problem-solving and incident investigations
  • Ensure systematic oversight and optimization of critical plant systems (e.g., HVAC, compressed air, water, electrical, fire protection, scrubbers, thermal oxidizers, security, buildings & grounds) to maintain compliance and operational readiness
  • Support regulatory, compliance, and audit activities aligned with industry and internal standards

Automation & Digital Enablement

  • Drive automation strategies to modernize packaging, filling, labeling, and material handling operations
  • Evaluate, select, and implement new automation and control technologies to improve throughput, safety, and data integrity
  • Partner with Maintenance, IT, and Quality to ensure robust system integration and lifecycle management
  • Leverage digital tools, analytics, and manufacturing data systems to optimize workflows and asset utilization

Cross-Industry Best Practices

  • Translate best practices from chemical, pharmaceutical, food & beverage, or other regulated industries to strengthen site performance
  • Lead and support process verification and validation activities, including IQ, OQ, and PQ, to ensure compliant and capable operations

Statistical Process Control (SPC) & Data-Driven Performance

  • Develop and sustain SPC systems to monitor, control, and improve product and process quality
  • Analyze manufacturing data to identify trends, risks, and improvement opportunities
  • Implement control charts and advanced statistical tools to drive process stability and capability

Continuous Improvement & Operational Excellence

  • Champion site-wide continuous improvement culture and governance
  • Lead projects delivering measurable improvements in safety, quality, productivity, cost, and customer performance
  • Establish performance metrics and standard work to sustain gains

Project & Capital Management

  • Lead engineering and capital projects from concept and feasibility through design, execution, validation, and handoff to operations
  • Develop business cases, manage annual Cap Ex planning, and ensure disciplined project execution
  • Deliver projects on time, within budget, and in compliance with quality and safety standards
  • Align engineering roadmaps with site and divisional strategic objectives

Qualifications

  • Bachelor's degree (required) in Chemical, Mechanical, Industrial Engineering, or related field
  • Minimum of 7 years of experience in process engineering within chemical, pharmaceutical, food & beverage, or other highly regulated manufacturing environments, with at least 3 years in a supervisory or managerial role
  • Strong knowledge of manufacturing processes, automation systems, and packaging/filling operations
  • Proven track record of leading capital improvement projects at a manufacturing site (develop annual Capex budget, create, obtain approval, and complete individual Capex projects)
  • Experience in a highly-regulated chemical production environment is strongly preferred
  • Proficiency in SPC and continuous improvement methodologies (Lean, Six Sigma)
  • Excellent leadership, communication, and interpersonal skills
  • Strong problem-solving abilities and attention to detail
  • Ability to work effectively in a fast-paced, complex environment

Preferred Qualifications

  • Master's degree or equivalent experience in Engineering or a related field
  • Certification in Lean Manufacturing or Six Sigma (Green Belt or Black Belt)
  • Demonstrated success leading automation implementation projects in filling, labeling, or packaging operations

Compensation and Benefits

The salary range estimated for this position based in New Jersey is $143,000.00–$214,475.00. This position may also be eligible to receive a variable annual bonus based on company, team, and/or individual performance results in accordance with company policy.

We offer a comprehensive Total Rewards package that our U.S. colleagues and their families can count on, which includes:

  • A choice of national medical and dental plans, and a national vision plan, including health incentive programs
  • Employee assistance and family support programs, including commuter benefits and tuition reimbursement
  • At least 120 hours paid time off (PTO), 10 paid holidays annually, paid parental leave (3 weeks for bonding and 8 weeks for caregiver leave), accident and life insurance, and short- and long-term disability in accordance with company policy
  • Retirement and savings programs, such as our competitive 401(k) U.S. retirement savings plan
  • Employees' Stock Purchase Plan (ESPP) offers eligible colleagues the opportunity to purchase company stock at a discount

For more information on our benefits, please visit: https://jobs.thermofisher.com/global/en/total-rewards

About Thermo Fisher Scientific Inc.

Thermo Fisher Scientific Inc. is the world leader in serving science, with annual revenue of more than $40 billion. Our Mission is to enable our customers to make the world healthier, cleaner and safer. Whether our customers are accelerating life sciences research, solving complex analytical challenges, increasing productivity in their laboratories, improving patient health through diagnostics or the development and manufacture of life-changing therapies, we are here to support them. Our global team delivers an unrivaled combination of innovative technologies, purchasing convenience and pharmaceutical services through our industry-leading brands, including Thermo Scientific, Applied Biosystems, Invitrogen, Fisher Scientific, Unity Lab Services, Patheon and PPD.

Accommodation

We will ensure that individuals with disabilities are provided reasonable accommodation to participate in the job application or interview process, to perform essential job functions, and to receive other benefits and privileges of employment. Please contact us to request accommodation.

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About Thermo Fisher

Thermo Fisher

Thermo Fisher Scientific Inc. is an American life science and clinical research company. It is a global supplier of analytical instruments, clinical development solutions, specialty diagnostics, laboratory, pharmaceutical and biotechnology services.

10,001+

Employees

Waltham

Headquarters

Reviews

3.9

2 reviews

Work Life Balance

3.5

Compensation

2.5

Culture

3.5

Career

4.0

Management

3.0

65%

Recommend to a Friend

Pros

Large company with extensive resources

Structured internship program

Career opportunities in product management

Cons

Low compensation ($22/hour)

High cost of living in location

Expensive housing/rent

Salary Ranges

2,260 data points

Mid/L4

Mid/L4 · Adobe Analytics Launch Developer

1 reports

$137,796

total / year

Base

$105,997

Stock

-

Bonus

-

$137,796

$137,796

Interview Experience

8 interviews

Difficulty

3.0

/ 5

Duration

14-28 weeks

Offer Rate

12%

Experience

Positive 12%

Neutral 63%

Negative 25%

Interview Process

1

Application Review

2

Recruiter Screen

3

Hiring Manager Interview

4

Panel Interview

5

Final Interview

6

Offer

Common Questions

Technical Knowledge

Behavioral/STAR

Past Experience

Culture Fit

Industry Specific