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Process Engineer

Thermo Fisher

Process Engineer

Thermo Fisher

Allentown, Pennsylvania, USA

·

On-site

·

Full-time

·

2w ago

Required Skills

GMP compliance

Lean

Six Sigma

SMED

Problem-solving

Technical writing

MS Excel

Work Schedule
Standard (Mon-Fri)

Environmental Conditions
Adherence to all Good Manufacturing Practices (GMP) Safety Standards, Cleanroom: no hair products, jewelry, makeup, nail polish, perfume, exposed piercings, facial hair etc... allowed, Office, Some degree of PPE (Personal Protective Equipment) required (safety glasses, gowning, gloves, lab coat, ear plugs etc.)

Job Description:

What will you do?

The Process Engineer plays a pivotal role in supporting the Engineering and Operations teams in a GMP-regulated pharmaceutical packaging environment. Responsibilities include leading technology transfers, driving capital equipment projects, and integrating new assets and automation to optimize operational efficiency, throughput, and quality. The individual drives continuous improvement initiatives, evaluates and implements process enhancements, and assists in resolving advanced machine issues to maintain standardized and efficient operations.

How will you get here?

Applicants should possess at least 3 years of engineering experience in a relevant cGMP controlled environment, with a preference for the pharmaceutical or food industry. Those with 5-10 years of experience are highly desirable.

  • Ensure full compliance with GMP standards, site safety practices, and what we value (Integrity, Intensity, Innovation, Involvement).
  • Assist in ongoing improvement efforts aimed at cutting costs, boosting efficiency, enhancing product quality, and streamlining workflow.
  • Lead technology transfer activities for new and existing client products, including documentation, qualification, and alignment to project timelines.
  • Drive capital expenditure (CAPEX) projects from initiation through equipment installation and operational integration.
  • Develop equipment specifications and user requirements (URS or equivalent experience), lead vendor evaluations, drive design reviews, and perform FAT/SAT, commissioning, and validation activities.
  • Onboard and integrate new equipment, automation platforms, and production technologies to improve throughput, reduce manual operations, and enhance control.
  • Collaborate with Production and Operations to identify and resolve workflow bottlenecks and performance constraints across packaging lines.
  • Support in resolving complex issues on packaging equipment, working closely with maintenance, OEMs, and operators to identify root causes and implement sustainable solutions.
  • Conduct deviation investigations, CAPAs, and change control management.
  • Review, develop, and approve Engineering and Validation documents, including protocols, specifications, and SOPs.
  • Perform additional duties as needed to meet business and operational objectives.

Education: A four-year, Bachelor of Science degree from an accredited college or university in Packaging, Electrical, Mechanical, or Industrial Engineering or a related field is required.

Knowledge, Skills, Abilities

  • Proficiency in pharmaceutical or food packaging operations is required; Experience with automated packaging, labeling, bottling, or device assembly equipment is preferred.
  • Strong foundation in Lean, Six Sigma, SMED, and structured problem-solving methodologies.
  • Mechanical proficiency with proven experience resolving issues with packaging equipment.
  • Proficient in authoring equipment onboarding and qualification documentation (URS, FDS, FMEAs, FAT/SAT/Commissioning protocols, SOPs, Work Instructions).
  • Strong written and verbal communication skills with the ability to explain technical information to non-technical collaborators, including clients.
  • Proficiency with MS Office, especially Excel, for data analysis and project tracking.
  • Capable of supporting and advancing multiple priorities and working effectively in a fast-paced, multi-functional environment.

Physical Requirements

  • Ability to occasionally lift up to 10 lbs. and perform activities such as bending, reaching, and standing as needed.

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About Thermo Fisher

Thermo Fisher

Thermo Fisher Scientific Inc. is an American life science and clinical research company. It is a global supplier of analytical instruments, clinical development solutions, specialty diagnostics, laboratory, pharmaceutical and biotechnology services.

10,001+

Employees

Waltham

Headquarters

Reviews

3.9

2 reviews

Work Life Balance

3.5

Compensation

2.5

Culture

3.5

Career

4.0

Management

3.0

65%

Recommend to a Friend

Pros

Large company with extensive resources

Structured internship program

Career opportunities in product management

Cons

Low compensation ($22/hour)

High cost of living in location

Expensive housing/rent

Salary Ranges

2,260 data points

Mid/L4

Mid/L4 · Adobe Analytics Launch Developer

1 reports

$137,796

total / year

Base

$105,997

Stock

-

Bonus

-

$137,796

$137,796

Interview Experience

8 interviews

Difficulty

3.0

/ 5

Duration

14-28 weeks

Offer Rate

12%

Experience

Positive 12%

Neutral 63%

Negative 25%

Interview Process

1

Application Review

2

Recruiter Screen

3

Hiring Manager Interview

4

Panel Interview

5

Final Interview

6

Offer

Common Questions

Technical Knowledge

Behavioral/STAR

Past Experience

Culture Fit

Industry Specific