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Maintenance Engineer

Caterpillar

Maintenance Engineer

Caterpillar

Hosur, Tamil Nadu

·

On-site

·

Full-time

·

4d ago

Career Area:

Manufacturing

Job Description:

Your Work Shapes the World at Caterpillar Inc.

When you join Caterpillar, you're joining a global team who cares not just about the work we do – but also about each other. We are the makers, problem solvers, and future world builders who are creating stronger, more sustainable communities. We don't just talk about progress and innovation here – we make it happen, with our customers, where we work and live. Together, we are building a better world, so we can all enjoy living in it.

Maintenance Engineer – Role Definition

A Maintenance Engineer is responsible for ensuring the continuous, reliable, and safe operation of all equipment, machinery, utilities, and facility systems within an organization. The role focuses on maintaining mechanical, electrical, and automation assets through planned preventive maintenance, timely corrective actions, and data‑driven problem‑solving. Maintenance Engineers analyse equipment performance, troubleshoot failures, and implement improvements to enhance machine uptime, efficiency, and lifecycle. They ensure compliance with safety standards, support infrastructure readiness, coordinate with internal teams and external vendors, and maintain accurate documentation. Ultimately, a Maintenance Engineer ensures operational stability, reduces unplanned downtime, and contributes to overall productivity and asset reliability.

Responsibilities

  • Performing or assisting in routine maintenance.
  • Monitoring and maintaining parts and tools inventory for infrastructure components and services.
  • Serving as first line of support for Equipment and building service problems and work requests.
  • Knowledge to use engineering drawings, schematics, and service manuals to troubleshoot, install, and repair Process Assembly machineries, Testing machineries, Paint shop.
  • Troubleshoot, install, maintain, and repair process assembly machines, test rigs, paint shop equipment, utility systems, and facility infrastructure.
  • Interpret engineering drawings, electrical schematics, ladder logic, and OEM service manuals for maintenance activities.
  • Install & maintain VFDs, servo drives, eddy current and DC drives, and perform tuning and parameterization
  • Install and calibrate pressure, temperature, flow, and level controls
  • Considerable knowledge of electrical systems, Substation, transformer, HT yard including high-voltage switchgear, protective relaying, grounding procedures, and electrical test equipment
  • Execute routine Preventive maintenance, Condition based maintenance, Annual maintenance services, Breakdown maintenance as per yearly Machine maintenance calendar
  • Execute Preventive, Predictive, Condition-Based, and Breakdown Maintenance per the annual maintenance plan.
  • Working knowledge of HT yard equipment, transformers, substation systems, grounding, switchgear & protective relays.
  • Maintain required logbooks, registers, daily reports, and ensure readiness for audits.
  • Perform Autonomous Maintenance checks with operators and technicians.
  • Record & monitor daily energy usage, utilities data, environmental parameters.
  • Analyse MTTR, MTBF and drive improvement in equipment reliability.
  • Implement 5S, LOTO and ensure electrical safety practices are adhered to.
  • Monitor consumption of critical spares, consumables, and maintain safety stock levels.
  • Support new machinery installation, commissioning & validation.
  • Involvement is required in RIW’s ,6 Sigma and CPS projects
  • Maintain electrical installations per regulatory compliance and Caterpillar standards.
  • Manage AMC, facility contractors & service providers.

General Requirements

  • Understands and follows all organizational policies, procedures, and rules, ensuring that all laws are obeyed, and equal employment, safety and environmental protection are practiced.
  • Good understanding of customer expectations and deliverables with an awareness of the impact of failure/cost of poor quality
  • Create safety culture within his group & make it safe workplace.
  • Manage hourly and agency folks.
  • Training for new operators (Ensure Safety / Quality / Process)
  • Good verbal and written communications skills
  • Ability to handle multiple assignments and projects at the same time
  • Ability to work across all three shifts, weekends, and holidays as and when required to accomplish facility and maintenance related tasks

Required Qualification:

  • Bachelor’s degree in engineering EEE, Mechatronics, E&I
  • 8 years plus of experience in industrial equipment and infrastructure, maintenance, troubleshooting, Erection, Commissioning etc
  • Good knowledge of electrical & Mechanical systems,
  • Good knowledge of electrical codes and regulations.
  • Good Knowledge of electronics and instrumentation.
  • Electrical B or C Licence added advantage

Relocation is available for this position.

Posting Dates:

March 10, 2026 - March 17, 2026

Caterpillar is an Equal Opportunity Employer. Qualified applicants of any age are encouraged to apply

Not ready to apply? Join our Talent Community.

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About Caterpillar

Caterpillar

Caterpillar Inc. is an American construction, mining, and other engineering equipment manufacturer. The company is the world's largest manufacturer of construction equipment. In 2018, Caterpillar was ranked number 73 on the Fortune 500 list and number 265 on the Global Fortune 500 list.

10,001+

Employees

Peoria

Headquarters

Reviews

3.5

3 reviews

Work Life Balance

2.5

Compensation

3.0

Culture

2.0

Career

2.0

Management

2.5

25%

Recommend to a Friend

Pros

Strong company brand and reputation

Supportive management willing to fund training

Trusted team member with recognized expertise

Cons

Limited internal advancement opportunities

Company loyalty not rewarded with career growth

Heavy extroverted culture difficult for introverts

Salary Ranges

3 data points

Mid/L4

Principal/L7

Senior/L5

Staff/L6

Mid/L4 · Data Scientist Grade 21

0 reports

$117,078

total / year

Base

-

Stock

-

Bonus

-

$99,517

$134,639

Interview Experience

7 interviews

Difficulty

2.7

/ 5

Duration

14-28 weeks

Offer Rate

43%

Experience

Positive 43%

Neutral 43%

Negative 14%

Interview Process

1

Application Review

2

Online Assessment

3

Technical Interview

4

Final Round Interview

5

Offer

Common Questions

Coding/Algorithm

Technical Knowledge

Behavioral/STAR

Past Experience